Silicone Manufacturing Knowledge Base

Guides, references and technical resources for professional silicone buyers and engineers — organized by topic so you can find the material, design, process, quality or compliance answer you need without searching the whole site.

Last updated: November 1, 2026 · Resources added as our engineering documentation grows

Materials & Selection

Choose the Right Silicone

Material grades, hardness, silicone vs. other elastomers, and how to pick the grade that fits your application, budget and certifications.

How to Choose the Right Silicone Material

Solid silicone, liquid silicone and food-grade vs. industrial grades — a practical selection guide.

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Silicone vs. FKM, EPDM & NBR

Temperature, oil resistance, food contact and cost — a four-way elastomer comparison.

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Types of Silicone & Applications

HCR, LSR, FVMQ and specialty grades — what each is and where it is used.

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Shore A Hardness Chart

Shore A 10 to 80 mapped to feel, sealing and durability, with selection guidance.

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LSR vs. Solid Silicone: Cost & Selection

Tooling cost, piece price, cycle time, precision and cleanliness compared.

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VMQ vs. FVMQ Fluorosilicone

When fluorosilicone is worth the cost — fuel, oil and low-temperature performance.

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Specialty Molding Materials

FVMQ, PEEK, PA66, POM and other engineering materials beyond standard silicone.

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10 Little-Known Facts About Silicone

Ten facts that separate premium silicone from cheap imitations.

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Design & DFM

Design for Manufacturability

How to design a part that molds cleanly, holds tolerance and costs less — before the first mold is cut.

DFM Design Guide

Wall thickness, draft, undercuts and parting lines — the design rules that decide moldability.

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Develop Without CAD

You have an idea, not a drawing — how we turn sketches and samples into a moldable part.

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Silicone Product Development & Prototyping

The stage-gate path from concept to validated product.

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Prototyping Methods Compared

SLA, vacuum casting, fast aluminum tooling — which prototype path fits your stage.

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Manufacturing & Process

Process and Production

The process parameters and validation stages behind consistent, repeatable silicone parts.

LSR Molding Key Process Parameters

Mold temperature, shot weight, metering ratio and cycle — the parameters that decide quality.

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How to Reduce Flash in Silicone Molding

Tooling, venting and process controls that cut flash and trimming cost.

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EVT, DVT & PVT Manufacturing Validation

The three validation phases that prove a part works and can be made repeatably.

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Custom Silicone OEM/ODM Guide

A step-by-step walkthrough of a custom project from idea to finished product.

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Quality & Compliance

Quality Systems and Regulatory Compliance

The standards, tests and documentation behind food-contact, medical and restricted-substance compliance.

FDA vs. LFGB Silicone

The regulatory difference between US and EU food-contact requirements.

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Food-Grade vs. Medical-Grade Silicone

Purity, testing and cost differences that decide which grade you need.

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USP Class VI Biocompatibility

What USP Class VI means and how it applies to medical silicone parts.

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Extractables & Leachables Testing

ISO 10993-18, USP <1663> and the E&L documentation to request from a supplier.

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Cpk & Process Capability

How Cpk/Cp is calculated and what a trustworthy capability claim looks like.

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PPAP & Quality Documentation

PPAP Level 3 deliverables and the quality records behind them.

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Silicone Testing: ICP-OES & GC-MS

How heavy metals and phthalates are tested — RoHS, EN 71-3 and Proposition 65.

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Documents to Request from a Silicone Supplier

The paperwork a real factory should hand over before you commit.

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Testing & Metrology

Measurement and Material Performance

How we measure, and how silicone performs under the conditions your part will face.

Testing & Measuring Equipment

The instruments — durometers, tensile testers, CMM, vision systems — behind our QC data.

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Advanced Silicone Testing & Characterization

Compression set, stress relaxation, creep and sterilization retention — beyond the datasheet.

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Silicone UV Resistance & Weathering

Why silicone outperforms most elastomers outdoors, and how to specify for outdoor use.

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Buyer's Guides

Source with Confidence

How to evaluate a supplier and structure an order so you get the quality and lead time you were promised.

How to Choose a China Silicone Manufacturer

Red flags, the capability checklist, and how to tell a factory from a middleman.

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Low MOQ Silicone Manufacturing

Start from 100 pieces with a stated cost structure and the same quality system.

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Have a Part in Mind?

Send your drawing, sample or requirements — our engineers will recommend the material, process and tolerance plan before quoting.

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